1. Why should we pay attention to the cost of polyurethane resin flooring

Polyurethane flooring is the preferred flooring solution for industrial and commercial spaces due to its durability and versatility. However, many builders fall into misunderstandings because they underestimate the cost structure. A Spanish food factory chose a low-priced epoxy flooring system, but in just three years, the workshop had to be repaired due to chemical corrosion, and the subsequent construction and maintenance costs increased to 220% of the initial cost. As a senior flooring construction party, I will give you an in-depth analysis of the cost structure of polyurethane resin flooring to help you make wise decisions.

2. Factors affecting the price of polyurethane flooring construction

As an environmentally friendly, beautiful and wear-resistant flooring material, polyurethane flooring is increasingly favored by the market. But when choosing construction, many people will have questions about the price. So, what factors will affect the price of polyurethane flooring construction?

2.1 Basic ground conditions

The basic ground conditions affect the amount of polyurethane floor construction materials used. The better the basic ground conditions, the cheaper the construction price. If the ground conditions are poor, the sand and powder are serious, the concrete strength does not meet the standard, or there is oil on the ground, it will take multiple processes such as degreasing, grinding, and cement self-leveling to repair the ground. The cost will naturally be higher. Therefore, the same floor material and different ground have different prices.

2.2  Load-bearing capacity of the ground

According to the load-bearing capacity of the ground, which vehicles usually roll on the floor surface and how much weight? Some factory passage areas are frequently rolled by forklifts or trolleys, some are places where heavy trucks need to roll, and some areas are just for people to walk around. Some need to withstand 3kN/m² dynamic load, and some need to withstand 2kN/m² dynamic load. This requires different load-bearing designs for the ground, and the construction price of polyurethane floor is also different.

2.3 Construction process

There are five-stage application process including primer, mortar, leveling, topcoat and sealing. If you want to save costs, you can reduce the putty layer treatment process. But correspondingly, the floor quality will be reduced.

2.4 Construction environment

The environment during construction is also an important factor. If the substrate surface temperature is too high or too low, and the humidity is too high, it will affect the working hours of floor paint construction, thereby affecting the final price of polyurethane floor coating system construction.

If the construction is in the workshop, then it is necessary to consider whether there are many workshop equipment and whether it affects the construction efficiency and time cost.

2.5 Floor brand

The price of polyurethane floor will be affected by the brand, and there are many floor brands on the market. The prices of floor paints of different brands are different, and the brand’s popularity and strength are also key factors affecting the price. Simply put, the price of floor brands with high credibility in the market will be higher.

2.6 Floor area

The construction price of polyurethane floor is affected by the size of the area. The size of the area refers to the size of the building area, which determines the amount of floor paint used. Generally speaking, the smaller the area, the higher the cost of the floor paint, and the larger the area, the lower the total cost. In other words, the larger the area, the cheaper the overall price of the floor paint, and the higher the cost performance.

2.7 Floor thickness

The thickness of the floor affects the price of the floor, because the thickness determines the cost of the material. The thicker the material, the more it will be used, and the price will naturally increase. In addition, the entire process will increase with the thickness, and the labor will also increase the time, so the thickness affects the price.

In today’s transparent Internet age, many people consult online to compare the price. For polyurethane floors, in addition to considering the price, many factors such as material performance and service life need to be considered. The material process formula of each floor manufacturer is different, resulting in high and low prices. It is reasonable to choose a cost-effective one that meets your expected use.

3. Impact of polyurethane floor service life on cost

Low-priced polyurethane floor materials have defects in raw material selection and production process, resulting in key performance indicators such as wear resistance, corrosion resistance and adhesion being far lower than high-quality materials. Floors constructed using such low-quality polyurethane coatings are prone to hollowing, falling off, cracking and other problems, shortening their service life. The floor needs to be frequently repaired and maintained during use, increasing maintenance costs and possibly causing production interruptions and bidding losses.

Construction must be carried out by a professional construction team. If the ground is not fully polished during construction and the primer is not properly selected, the coating adhesion will be insufficient, affecting the service life of the floor.

Although choosing low-priced materials and saving construction technology may save costs in the short term, in the long run, it will lead to frequent maintenance, premature aging, and rework, increasing the total cost. In order to ensure the performance and service life of polyurethane flooring, high-quality materials should be selected and construction should be carried out in strict accordance with construction specifications.

The long-term cost advantage of polyurethane is irreplaceable in harsh environments, and it must be selected based on the long-term service life of the floor.

4. Three tips for reducing costs of polyurethane floor

4.1. Accurately measure the area:

Accurate measurement is the first step in controlling costs. Polyurethane resin flooring materials are expensive, and a 5% measurement error can result in hundreds or even thousands of euros of material waste. It is recommended to use a laser rangefinder or professional measuring tools when measuring the area in advance to reduce manual errors. A 3% buffer should be reserved when calculating. Complex areas, such as corners and columns, require 3D models to accurately calculate the coverage area.

4.2. Choose off-season construction: Contractors have fewer orders during the off-season, usually with lower quotations, and more flexible construction periods. You can make an appointment in advance to lock in discounts during the off-season. If the floor needs to be polished and a waterproof layer needs to be constructed, you can ask for an overall discount.

4.3. Bulk procurement negotiations: Large projects with large engineering areas can reduce material costs by 7-12% through centralized procurement. Work with contractors for a long time and promise to prioritize procurement for 2-3 projects in the future in exchange for discounts. Use all-inclusive procurement and purchase consumables such as primers and curing agents at the same time to increase bargaining power.

5. Common questions about the cost of polyurethane resin flooring

Q: Can I install the polyurethane flooring myself to save costs?

A: It is not recommended to install it yourself. Improper mixing or application can lead to expensive repairs. Professional installation ensures optimal performance.

Q: Does the cost include maintenance?

A: Most installers offer a 5-10 year warranty. Annual inspections help extend the life of your floor.

Q: Are there any hidden costs?

A: Always confirm if the quote includes substrate repairs, a primer layer, or post-installation sealing. Final Tip: Request an on-site evaluation from a local contractor to get accurate project-specific pricing. Prioritize quality materials and experienced installers to avoid premature replacement.

Cost per Square Meter for Different Polyurethane Floor Applications

Super Wear-Resistant Polyurethane Floor

Application Sites:Light industry, food processing workshops and warehouses, supermarkets, outdoor parking lots, sports fields, etc.

Waterborne Polyurethane Floor

Application Sites: Light industry, food processing workshops and warehouses, supermarkets, outdoor parking lots, sports fields, etc.