ResuShield™ Screed SF Epoxy Flooring System

A high solids epoxy mortar underlayment system designed for sloping and filling applications.
“ResuShield™ Screed SF is a high-solids, moisture-tolerant epoxy mortar system designed for professional sloping, leveling, and deep fill applications. It allows thicknesses up to 6″ in a single lift, cures fast for next-day turnaround, and provides a durable, stress-relieving base for high-performance floor finishes. Ideal for industrial repair, warehouse slabs, and creating drainage slopes.”

Descripción

ResuShield™ Screed SF is a high-solids, epoxy flooring system specifically engineered for professional sloping and filling applications in demanding industrial and commercial environments. Combining a moisture-tolerant epoxy resin binder with high aggregate loading, this system delivers a fast-setting, cost-effective solution for creating durable, seamless, and level substrates. It offers superior resistance to wear, chemicals, and thermal stress, making it the best choice for contractors and companies tackling new construction, renovation, or major repair projects. This guide provides a comprehensive overview, from installation and technical specs to maintenance, to help you specify the right flooring solution.

Productos

The ResuShield™ Screed SF is a high-performance epoxy mortar underlayment system designed for creating slopes, filling deep voids, and leveling uneven concrete substrates. It utilizes a proprietary resin formulation with excellent wetting properties, allowing for a high load of aggregate to achieve significant thickness in a single lift—up to 6 inches. This product is moisture-tolerant, fast-curing, and features a low modulus of elasticity for stress-relief, effectively shielding against crack propagation. The finish provides a solid base for various topcoat options, delivering a professional, long-lasting flooring solution for warehouses, manufacturing plants, and facilities requiring superior industrial durability.

Common Industrial Flooring Problems & How ResuShield™ Solves Them

Industrial floors face constant abuse. Without the right system, you risk costly downtime, safety hazards, and frequent repairs. Here are the top pain points ResuShield™ Screed SF addresses:

  • Uneven Surfaces & Poor Drainage: Existing slabs with incorrect pitch or severe unevenness cause water pooling, safety issues, and hinder equipment movement. ResuShield™ SF is specifically formulated for sloping and filling, allowing contractors to efficiently correct the pitch and create smooth, graded surfaces for proper drainage.

  • Deep Damage and Structural Repairs: Potholes, cracks, and gouges from heavy traffic or impact compromise floor integrity. This epoxy mortar can be applied in thick sections to fill and repair deep damage, restoring structural soundness without the need for complete slab replacement.

  • Moisture-Related Failures: Applying coatings over damp concrete is a leading cause of blistering and delamination. Its moisture-tolerant formula allows for a more reliable installation even in challenging conditions, preventing future adhesive failures.

  • Need for a Durable, Cost-Effective Base: Traditional leveling methods can be slow and expensive. This system offers a fast, next-day turnaround with high aggregate loading, reducing material cost and labor time while providing an extremely durable base for final flooring systems like polyurethane or epoxy topcoats.

Interior construction site showing the preparation of a concrete floor for ResuShield Screed SF Slope and Fill Mortar, with bags of epoxy mortar, tools, and aggregate.
Interior construction site showing the preparation of a concrete floor for ResuShield Screed SF Slope and Fill Mortar, with bags of epoxy mortar, tools, and aggregate.

Core Features & Technical Advantages

ResuShield™ Screed SF stands out due to its balanced performance profile, designed to meet the rigorous demands of professional application.

1. Exceptional Physical & Mechanical Properties:
This system creates a floor with high strength and durability. Key physical properties include:

  • High Compressive Strength: Withstands heavy static loads from machinery and storage racks.

  • Excellent Flexibility & Crack Bridging: Its low modulus allows it to absorb stress and movement from the substrate, preventing reflective cracking.

  • Fast Cure Time: Enables next-day traffic, minimizing facility downtime—a critical factor for business efficiency.

2. Superior Chemical Resistance:
The cured epoxy matrix provides a robust barrier against a wide range of industrial chemicals, oils, and greases, facilitating easy cleaning and maintenance.

3. Versatile Application & Performance:

  • Moisture Tolerant: Allows installation over substrates where moisture vapor transmission is a concern.

  • Deep Fill & Slope Capability: Can be applied from featheredge up to 6 inches in a single application.

  • Excellent Adhesion: Bonds tenaciously to properly prepared concrete, metal, and other common substrates.

4. Foundation for a Complete Flooring System:
While ResuShield™ Screed SF itself provides a superb substrate, it is designed to be seamlessly integrated with a variety of KAIDA PAINT topcoat, sealer, and finish options (like polyurethane or epoxy topfloors) to achieve specific properties such as enhanced chemical resistance, slip-inhibition, gloss retention, or decorative effects with flakes or color.

Technical Data & Specifications

The following table summarizes the typical physical properties of the ResuShield™ Screed SF system, based on standardized testing methods for reliable performance benchmarking.

PropiedadMétodo de ensayoTypical Value / Result
Color (Mixed)VisualClear Amber
Resistencia a la compresiónASTM C 5798,000 psi
Resistencia a la tracciónASTM D 6383,500 psi
Tensile ElongationASTM D 63812 – 18 %
Resistencia a la flexiónASTM D 7907,000 psi
Adhesion to ConcreteASTM D 4541 / Pull-Off> 300 psi (concrete failure)
Chemical & Absorption ResistanceASTM D 40600.1 grams lost
Heat Resistance (Softening Point)In-House MethodNo slip or flow @ 158°F (70°C)

Ideal Application Areas

The ResuShield™ Screed SF epoxy flooring system is specified by architects, contractors, and facility managers across numerous sectors:

  • Warehousing & Logistics: Creates level, high-strength floors for heavy racking and constant forklift traffic. Ideal for warehouse and distribution center repair.

  • Manufacturing & Industrial Plants: Withstands impact, abrasion, and chemical spills in factory settings. Perfect for repairing areas around machinery.

  • Procesado de alimentos y bebidas: Its seamless nature and chemical resistance support hygiene and withstand frequent cleaning with sanitizers.

  • Automotive & Repair Shops: Handles heavy equipment, tire marks, and fluids (oil, grease). Suitable for garage and service bay floors.

  • Commercial & Institutional: Used in basement renovations, loading docks, and utility areas to correct slope and level floors before installing final finishes.

Professional Installation Process & Support

For optimal performance, installation must be performed by trained, professional contractors. The key steps involve:

  1. Surface Preparation (Prep): Critical for success. The concrete substrate must be abrasive blasted to a CSP 4-9 profile to remove contaminants and ensure mechanical adhesion. All voids must be filled.

  2. Aplicación de imprimación: A dedicated epoxy primer is applied to seal the substrate and enhance bond strength.

  3. Mortar Mixing & Placement: The ResuShield™ resin and hardener are mixed, followed by the addition of specific aggregate. The material is then dumped, spread, and screeded to the desired thickness and slope.

  4. Troweling & Finishing: The material is compacted and smoothed using power or hand trowels to achieve a level finish.

  5. Curing & Topcoat Application: After an overnight cure, the surface is ready for traffic or the application of a chosen topcoat or sealer for added protection and aesthetics.

Technical Support: KAIDA PAINT provides unparalleled technical service, from specification and system design to on-site application support, ensuring your flooring project is executed correctly.

Preguntas más frecuentes (FAQ)

Q: What is the minimum and maximum thickness for a single application of ResuShield™ Screed SF?
A: This epoxy mortar system can be applied from a featheredge up to 6 inches (150 mm) in a single lift, making it ideal for deep fill and sloping projects.

Q: How soon can I walk or drive on the floor after installation?
A: The system is designed for fast cure. Light foot traffic is typically possible overnight. For heavy traffic or rolling loads, consult the specific product data sheet based on thickness and conditions.

Q: Can ResuShield™ Screed SF be applied over damp concrete?
A: Yes, one of its key benefits is moisture tolerance. It is formulated to handle challenging substrate conditions where some moisture may be present, reducing the risk of installation failures.

Q: What kind of finish or topcoat should I use over this mortar?
A: The screed provides an excellent base for a wide range of topcoats, including high-performance epoxy, polyurethane, and specialty sealers. The choice depends on the required chemical resistance, slip rating, aesthetic (color, gloss), and durability needs of the final floor.

Q: Is this product suitable for DIY installation?
A: No. Due to the precise mixing ratios, specialized equipment (mixers, power trowels), and technical knowledge required for proper prep and application, this product should only be installed by approved professional contractors.

Trust & Proven Performance

ResuShield™ Screed SF is part of the KAIDA PAINT High Performance Flooring portfolio, trusted by leading companies and contractors worldwide for critical industrial and commercial projects. Our solutions are backed by extensive R&D, rigorous testing to international standards (ASTM, ISO), and a global network of technical experts. We partner with you from specification to completion to ensure your flooring system delivers long-term value, safety, and performance.

KAIDA PAINT Brand & Product Introduction

KAIDA PAINT: Your Foundation for Durable, High-Performance Floors

Navigating the complexities of industrial and commercial flooring requires a partner with proven expertise and reliable products. KAIDA PAINT stands as a leading specialist in advanced coating solutions, offering the ResuShield™ Screed SF epoxy flooring system as a cornerstone for demanding projects. We understand that your facility’s floor is a critical asset—it must withstand immense pressure, chemical exposure, and constant traffic while ensuring safety and operational efficiency.

Our advantage lies in a powerful combination: scientifically formulated products backed by rigorous testing, and unmatched technical partnership. We don’t just sell paint; we deliver comprehensive solutions. Our team collaborates with you to analyze your specific challenges—whether it’s correcting drainage issues in a warehouse, repairing damaged concrete in a factory, or preparing a substrate for a sterile food processing environment. We then specify the right system, support your chosen contractor with precise installation guidelines, and ensure the final finish meets the highest standards of performance and durability.

Choosing KAIDA PAINT means investing in a floor built to last, minimizing future repair costs and downtime. Let us help you build a stronger foundation for your business. Contact our team of experts today for a detailed consultation and quote.”

Your Next Steps with KAIDA PAINT

At KAIDA PAINT, we are more than just a manufacturer; we are your dedicated partner for high-performance flooring solutions. As a specialist in industrial and commercial coatings, we combine premium products like the ResuShield™ line with deep technical expertise and project support. We understand that every facility—from a warehouse to a food processing plant—has unique challenges. Our team works directly with facility managers, specifiers, and contractors to recommend the optimal system, provide detailed installation guidance, and ensure a flawless finish that stands the test of time.

Ready to solve your flooring challenges? Contact KAIDA PAINT today for a detailed quote, technical consultation, or to find an approved contractor near you. Let us help you build a safer, more durable, and efficient facility.

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