CrylForte™ Shield Acrylic Flooring System

Descrizione

Panoramica del prodotto

CrylForte™ Shield is a high-performance, seamless acrylic floor coating system designed for industrial, commercial, and institutional environments that demand durability and rapid return to service. It is a 100% reactive, fast-curing methyl methacrylate (MMA) resin system formulated to seal, protect, and strengthen concrete substrates. By forming a clear, impermeable shield, it eliminates dusting, increases surface strength, and provides excellent resistance to abrasion and chemicals. Key performance attributes include rapid curing (as fast as 1 hour per coat), application in low temperatures (down to 0°F / -18°C), and UV resistance to minimize yellowing. This system delivers a long-lasting, low-maintenance flooring solution for high-traffic areas such as warehouses, manufacturing aisles, and stadiums.

Common Industrial Flooring Problems & Scenarios

Industrial and commercial floors face relentless challenges that compromise safety, cleanliness, and operational efficiency. Common pain points include:

• Dusting and Degradation: Unsealed concrete constantly generates dust (dusting), contaminating products, damaging equipment, and creating an unclean environment. This is a critical issue in warehouses, light manufacturing, and facilities storing sensitive goods.
• Attacco chimico: Floors in factories, garages, and processing plants are exposed to oils, greases, solvents, and cleaning chemicals that can stain, soften, or degrade ordinary epoxy or latex coatings.
• Abrasion and Impact Damage: Constant traffic from heavy carts, forklifts, and foot traffic in warehouses and distribution centers leads to unsightly wear, cracks, and a shortened floor life.
• Moisture Issues: Moisture vapor transmission through concrete slabs can cause coating blistering and delamination, leading to costly repairs. This is a frequent concern in basements and on-grade slabs.
• Downtime Constraints: Traditional floor coating systems like polyurethane or epoxy often require lengthy cure times, forcing facilities to shut down for days. Businesses need a solution that minimizes operational disruption.
• Hygiene and Cleanability: In food processing, pharmaceutical, and commercial kitchen settings, floors must be seamless, non-porous, and easy to clean and sanitize to meet strict health codes.
• Safety Hazards: Slippery surfaces when wet or dusty conditions create slip-and-fall risks. Facilities need a finish that can incorporate slip-resistant properties for employee safety.

CrylForte™ Shield Solution & Key Features

The CrylForte™ Shield system directly addresses these challenges with a robust set of features engineered for performance and practicality.

Unmatched Durability and Protection

• Superior Mechanical Strength: With a tensile strength of 3,550 psi, the coating forms a shield that resists abrasion, impact, and heavy rolling loads, standing up to the toughest industrial use.
• Advanced Chemical Resistance: The seamless, non-porous finish provides excellent resistance to a wide range of chemicals, oils, and greases commonly found in auto shops, factories, and warehouses, simplifying cleaning and maintenance.
• Seals and Strengthens: It penetrates and bonds to the concrete substrate, effectively sealing the surface to eliminate dusting and increasing the overall strength of the base.

Operational Efficiency & Ease of Application

• Rapid Cure & Low-Temp Application: The fast-curing MMA resin allows for coat-to-coat times as quick as 45-60 minutes at 68°F, with a full return to service in hours, not days. It can be installed at temperatures as low as 0°F, extending the installation season.
• Seamless, Easy-Clean Surface: The fluid-applied coating creates a seamless finish with no grout lines or joints to trap dirt, making it exceptionally easy to clean, mop, and keep sanitary.
• Customizable Finish: Available in a clear gloss that enhances light reflectance, it can also be specified with a broadcast slip-resistant aggregate (e.g., aluminum oxide or silica sand) for areas like porches, pool decks, and parking garages where safety is paramount.

Technical Specifications & Data

Aree di applicazione ideali

The versatility of the CrylForte™ Shield system makes it the best choice for a multitude of demanding environments:

• Industrial & Manufacturing: Warehouse aisles, factory floors, light manufacturing plants, automotive repair bays.
• Commercial & Institutional: Stadium concourses, parking decks, school hallways, hospital service areas.
• Cibo e bevande: Processing areas, packaging halls, kitchen corridors (with appropriate slip resistance).
• Logistics & Distribution: High-traffic shipping/receiving areas, distribution centers, loading docks.
• Public & Recreational: Park facilities, community centers, marble or concrete stair and sidewalk coatings.

System Application & Technical Support

A successful, long-lasting installation depends on proper preparation and application. The CrylForte™ Shield system follows a proven process:

1. Substrate Preparation: Critical first step. Concrete must be clean, sound, and dry. Mechanical preparation via shot blasting (CSP 2-3 profile) is required to remove contaminants and create a profile for optimal adhesion. Moisture testing (ASTM F2170) is mandatory.
2. Primer Application: CrylForte™ P-101 primer, enhanced with bonding additive, is roller-applied. It seals the concrete and provides the foundational bond for the topcoat.
3. Applicazione della finitura: One or two coats of CrylForte™ T-301/T303 resin are applied via roller to achieve the specified thickness (e.g., 45 mils). For slip resistance, specified grit is broadcast into the wet coat.
4. Curing & Protection: The floor cures rapidly. Light foot traffic is often possible within an hour; full cure and return to heavy service follows shortly after.

Our Commitment: We provide more than just products. Our technical support includes pre-installation consultations, specification guidance, contractor training, and on-site troubleshooting assistance to ensure your project’s success from prep to completion.

Domande frequenti (FAQ)

What is the main advantage of CrylForte™ Shield vs. epoxy flooring?
The primary advantages are vastly faster curing times (hours vs. days), the ability to apply at much lower temperatures, and superior UV resistance, which prevents yellowing and degradation in sun-exposed areas like porches or parking lots.

How long does the CrylForte Shield system last?
When applied correctly to a properly prepared substrate, the system provides a long-lasting, durable finish that can withstand years of heavy industrial use with minimal maintenance, outperforming many standard epoxy and paint systems.

Can it be applied over existing tile or vinyl flooring?
No. The system is designed for application over concrete substrates. Existing tile, vinyl, or other flooring materials must be completely removed to ensure a proper bond to the concrete base.

What maintenance is required?
Maintenance is simple. Regular sweeping and occasional damp mopping with neutral cleaners is typically all that’s needed. The seamless surface prevents dirt buildup in grout lines, making it easier to clean than tile or grout. Avoid harsh chemicals and abrasive pads.

Is a professional installer required?
Yes. Due to the fast pot life, precise mixing requirements, and critical need for proper surface prep, installation by trained and certified contractors is highly recommended to achieve the specified performance and warranty.

Proof of Performance & Trust

CrylForte™ Shield is manufactured to the highest standards, ensuring reliability and compliance. It is formulated to meet stringent requirements, including low VOC criteria and performance specifications relevant for sensitive environments. Our systems are trusted by companies and contractors across North America for demanding projects in food processing, automotive, and major warehouse distribution centers. We back our products with comprehensive technical data, safety documentation, and support.

Get Your Custom Flooring Solution

Tired of floors that crack, stain, dust, or cause costly downtime? Let’s discuss how the CrylForte™ Shield acrylic flooring system can solve your specific challenges. Our team of experts is ready to help you specify the right system, connect you with qualified installers, and provide a detailed quote.

Contact us today for a free consultation, technical data sheets, and to find an approved applicator near you.