Pembaharuan Pabrik Lama: Peningkatan Keamanan Lantai di Bengkel Produksi Sosis Merah

In the clean chain of food production, the floor is a crucial foundation for ensuring quality. Huayu Food, a leading meat product manufacturer in Northeast China with decades of experience in meat processing, is located in Mudanjiang City, Heilongjiang Province. The company made the decisive move to upgrade the old terrazzo flooring in its original factory to the KAIDA PAINT JINYU® MF System Urethane Mortar Floor. This step is not just a renovation of the old plant, but also a strong endorsement and deep commitment to food-grade flooring standards. It is worth mentioning that this is already the second collaboration between Huayu Food and KAIDA PAINT—the polyurethane mortar flooring installed in the new building last year has proven its reliability over twelve months, successfully securing valuable trust for renewed cooperation.

First Cooperation Lays the Foundation for Second Trust

Huayu Food maintains strict requirements for the production environment, especially during the manufacture of meat products like red sausage. The production process involves multiple steps including raw material handling, curing, stuffing, and smoking. Each step demands extremely high standards of hygiene and cleanliness. The urethane mortar floor from KAIDA PAINT, chosen for the new plant last year, has delivered significant results. During the raw material processing stage, the floor withstands stains from bloodwater and fats from fresh meat. It resists frequent cleaning, prevents penetration from various stains, and allows easy cleanup, avoiding residue that could harbor bacteria and ensuring the safety of raw materials. In the stuffing process, production equipment moves back and forth frequently, yet the floor remains undamaged, ensuring smooth operations. Moreover, during the smoking of red sausages, special smoke residues and dripping fats are easily managed by the flooring. It fully meets the stringent requirements of food production areas, giving Huayu Food clear confidence in its performance and paving the way for the second cooperation.

Old Plant Renovation: Addressing the Pain Points of Terrazzo Flooring

During the renovation of the old plant, the existing terrazzo flooring revealed increasing problems after long-term use in red sausage and other meat product production. During the production of red sausages, cutting and mixing raw materials generate large amounts of small particles such as meat scraps and bone residues. These particles easily fall into the gaps of the terrazzo floor. Over time, these gaps become breeding grounds for bacteria. In the humid production environment, bacteria multiply quickly, increasing the risk of food contamination and seriously affecting the quality and safety of the red sausages.

At the same time, during the curing and smoking stages of red sausage production, various seasonings and additives are used. These substances can be chemically corrosive. When exposed to oil stains, seasonings, and other contaminants, terrazzo flooring shows poor durability and is easily corroded. This leads to peeling and chipping, which not only affects the overall appearance of the workshop but also increases the difficulty and cost of cleaning. Furthermore, frequent cleaning operations, such as high-pressure water rinsing and disinfectant wiping, cause significant wear. The floor becomes uneven, further disrupting normal production and failing to meet the high standards required for modern food production flooring.

Urethane Mortar: The Optimal Choice for the Food Industry

The KAIDA PAINT JINYU® MF System Urethane Mortar Floor gained the favor of Huayu Food due to its precise alignment with the characteristics of the meat processing industry.

Food-Grade Urethane Mortar Flooring

• Seamless Structure, Worry-Free Hygiene: The seamless monolithic design avoids dirt hiding in gaps, reduces bacterial growth, and creates a clean environment for food workshops, ensuring food safety. For Huayu Food’s production of meat products like red sausage, it effectively prevents hiding of raw material scraps and bloodwater, reducing the risk of food contamination at the source.
• Corrosion and Impact Resistance, Long-Lasting Durability: It offers strong chemical corrosion resistance, withstands cleaning agents, and has good impact resistance. It can endure the impact and abrasion from moving equipment and material handling, reducing maintenance costs. In red sausage production, it easily handles the corrosion from seasonings and additives, as well as frequent movement of production equipment, ensuring long-term stable use.
• Smooth Surface, Easy Cleaning: The smooth and even surface allows easy cleaning, enabling quick and thorough removal of stains and dust. It adapts to the high-frequency cleaning needs of food workshops. This is crucial for red sausage production workshops that require high levels of hygiene, improving cleaning efficiency and ensuring a clean production environment.

Renovation Completed: Embarking on a New Journey of Safe Production

Based on the positive experience with the new plant, Huayu Food decisively renovated the old plant’s flooring. The project is now complete. The new floor will provide enhanced protection for the old plant’s production operations, helping to improve efficiency and product quality.

This case once again proves that choosing the right flooring material is key to enhancing the environment and ensuring quality in the food industry. KAIDA PAINT’s urethane mortar flooring, with its excellent performance, has become a trusted choice for many food enterprises. In the future, KAIDA PAINT will continue to focus on providing high-quality flooring solutions and building safety defenses together with food companies.

Why Choose KAIDA PAINT?

• Industry-Specific Solutions: Our floors are designed for food processing, meat handling, and bakery environments.
• Proven Durability: Withstand chemicals, impact, and frequent cleaning.
• Hygienic & Safe: Meet food-grade standards with seamless, non-porous surfaces.
• Trusted by Leaders: Companies like Huayu Food rely on our products.

Upgrade your food production facility with KAIDA PAINT’s high-performance polyurethane flooring coating solutions. Contact us now for a customized quote and more case studies.