CrylForte™ Gard SL Acrylic Flooring System

Description

Aperçu du produit

CrylForte™ Gard SL is a seamless, self-leveling, industrial acrylic flooring system designed for high-traffic, demanding environments. It is a 100% reactive, methyl methacrylate (MMA)-based system that cures rapidly to form an exceptionally durable, high-performance floor. The system consists of a primer, a self-leveling body coat, and a protective topcoat, achieving a nominal thickness of 1/8 to 1/4 inch with a smooth finish. Engineered for superior stain, abrasion, and chemical resistance, it provides an easy-to-clean, long-lasting surface that eliminates downtime for facilities requiring fast return-to-service.

The Problem with Conventional Industrial Flooring

Industrial and commercial facilities face constant challenges with their concrete floors. Traditional coatings like standard epoxy or basic sealants often fail under stress, leading to costly repairs, operational disruptions, and safety hazards.

• Cracks and Damage: Heavy machinery, impact from dropped tools, and thermal cycling cause concrete to crack. Standard paints and thin epoxy coatings cannot bridge these cracks, leading to water ingress, further degradation, and an unprofessional appearance.
• Dusting and Degradation: Unprotected concrete constantly generates dust (laitance), contaminating products, damaging sensitive equipment, and creating an unclean work environment. This is a major issue in food processing, electronics, and clean rooms.
• Attaque chimique : Facilities such as automotive garages, chemical plants, and food factory floors are exposed to oils, grease, solvents, acids, and cleaning agents. Many flooring systems stain, soften, or delaminate, requiring frequent recoating or replacement.
• Wear and Tear: High foot and vehicular traffic in warehouses, logistics centers, and manufacturing assembly areas quickly wears down standard finishes, exposing the bare concrete and creating uneven, unsafe surfaces.
• Moisture Issues: Moisture vapor transmission through slabs can cause blistering and adhesive failure of many coatings, especially in basements, coolers, and on-grade slabs without proper vapor barriers.
• Hygiène et nettoyabilité : Porous surfaces and seams in tile or sheet flooring trap dirt, bacteria, and grime, making them difficult to clean and sanitize to modern standards.

The CrylForte™ Gard SL Solution: Engineered for Performance

This acrylic flooring system provides a comprehensive answer to these industrial challenges. Its fast-curing MMA resin chemistry and multi-layer system deliver unmatched performance.

• Unmatched Durability & Strength:
  • High Tensile & Compressive Strength: The system boasts a tensile strength of over 2,000 psi and compressive strength up to 8,000 psi, far exceeding ordinary epoxy or urethane floors. It can stand up to extreme loads and impact.
  • Superior Abrasion Resistance: The performance topcoat is engineered to resist wear from wheeled traffic and abrasives, maintaining its integrity and gloss for years, outperforming polyurethane and laminate alternatives.
  • Seamless & Monolithic: The liquid resin flows to create a seamless finish with no grout lines or seams, preventing dirt accumulation and allowing for easy, thorough cleaning.
• Exceptional Chemical & Stain Resistance:
  • 100% Reactive System: Unlike water-based or latex products, CrylForte™ Gard SL contains no solvents or plasticizers that can leach out. It forms a dense, cross-linked polymer shield.
  • Resistant to a Wide Range: The floor is highly resistant to common industrial chemicals, oils, greases, and cleaning solutions, preventing stains and discoloration. This makes it best for food & beverage, pharmaceutical, and automotive facilities.
• Fast Cure & Minimal Downtime:
  • Rapid Return-to-Service: The MMA-based system cures tack-free in 30-60 minutes and is fully functional within hours, not days. This drastically reduces facility downtime compared to slow-curing epoxy systems.
  • Install in Cool Conditions: Can be applied at temperatures as low as 35°F (with proper procedures), allowing for installation schedules in cooler climates or refrigerated spaces where other coatings fail.
• Enhanced Safety & Cleanability:
  • Easy to Clean & Maintain: The non-porous, seamless surface requires no wax or special polish. Spills can be simply removed with standard cleaning methods. It supports a high level of hygiene.
  • Slip-Resistant Options: Available with additives to provide a slip-resistant finish, meeting safety standards for wet areas like porches, pool decks, and food processing rooms.
• Long-Term Value & Aesthetics:
  • Cost-Effective Lifespan: While the initial price may be higher than a basic paint, its longevity and minimal maintenance cost provide a superior lifetime value, eliminating the need for frequent repair or replacement.
  • Attractive, Customizable Finish: Available in a wide range of colors, from standard white and gray to custom shades. It provides a consistent, attractive finish that enhances the facility’s appearance.

Spécifications et données techniques

The performance of CrylForte™ Gard SL is backed by stringent testing and verified data.

*The system complies with key industry standards for indoor air quality (CA Section 01350) and is suitable for USDA/FDA inspected facilities.*

Ideal Application Areas

CrylForte™ Gard SL is the best choice for any environment demanding a tough, reliable, and cleanable floor.

• Heavy Industrial & Manufacturing: Assembly lines, plant floors, robotic work cells.
• Logistics & Warehousing: Distribution centers, loading docks, high-traffic aisles.
• Transformation des aliments et des boissons : Kitchens, processing rooms, walk-in coolers and freezers, bottling plants.
• Commercial & Institutional: Parking garages, schools, hospital corridors, retail backrooms.
• Automotive & Aviation: Service bays, repair shops, hangars, detailing areas.
• High-Hygiene Environments: Pharmaceutical labs, cleanrooms, electronics assembly.

Professional Installation Process

Achieving the specified performance requires expert installation. Our certified contractors follow a meticulous process:

1. Surface Preparation & Inspection: The concrete base is shot-blasted to a CSP 3-4 profile to ensure a perfect mechanical bond. Critical moisture and bond tests are performed.
2. Priming: CrylForte™ P-101 primer is applied to seal the substrate and promote adhesion.
3. Self-Leveling Application: The G-201 resin, filler, and catalyst are mixed and poured, then spread with a gauge rake to the specified thickness and de-aired with a spiked roller.
4. Topcoat Application: The clear or pigmented T-301 topcoat is rolled on, providing the final wear and chemical resistant layer.
5. Curing & Protection: The floor cures rapidly. The area is protected until fully hardened.

We provide comprehensive technical support, from pre-installation conferences to on-site guidance, ensuring your project’s success.

Foire aux questions (FAQ)

Q: How does CrylForte™ Gard SL compare to epoxy flooring?
A : CrylForte™ Gard SL cures much faster (hours vs. days), can be installed at lower temperatures, and typically offers superior resistance to thermal shock and UV yellowing. While high-quality epoxy is excellent, MMA systems like Gard SL are chosen for projects requiring minimal downtime and extreme durability.

Q: Can it be installed over existing tile or vinyl flooring?
A : It is designed for direct application over sound, prepared concrete. Existing floor coverings like tile or vinyl must be completely removed, and the concrete substrate properly prepared to ensure a lasting bond and a level surface.

Q : Quelle est la maintenance nécessaire ?
A : Maintenance is simple. Sweep or dust mop regularly. For cleaning, use a neutral pH cleaner and a mop or auto-scrubber. Avoid harsh acids or abrasive cleaners. The seamless surface means no grout to clean and no waxing or stripping is ever needed.

Q: What is the typical lifespan?
A : With proper installation and normal maintenance, a CrylForte™ Gard SL floor can last 15+ years in heavy industrial settings, significantly outlasting traditional coatings and providing excellent long-term value.

Trusted by Industry Leaders

CrylForte™ systems are specified by facility managers and engineers worldwide for critical infrastructure. Our solutions protect floors in global manufacturing companies, Fortune 500 distribution centers, and state-of-the-art food processing plants. We back our products with technical expertise and a commitment to quality that has made us a trusted manufacturer and supply partner.

Prêt à transformer votre sol ?

Stop dealing with cracked, stained, and deteriorating floors. Upgrade to a flooring system that combines speed, strength, and simplicity.

KAIDA PAINT is a leading manufacturer of high-performance resinous flooring solutions. We don’t just supply products; we deliver complete system solutions backed by deep technical knowledge and support for contractors and end-users. Our CrylForte™ line represents the pinnacle of acrylic and polyurethane coating technology, designed to solve the toughest industrial challenges.

Contact our flooring specialists today for a free consultation, quote, or to discuss your specific project needs. Let us show you why CrylForte™ Gard SL is the best investment for your facility’s future.