Deskripsi
Pengenalan Produk
KAIDA PAINT JINYU® MF floor system is a seamless, solventfree, three-component polyurethane (PU, urethane) screed floor system. Created through the 3-dimensional crosslinking of polyurethane and concrete, it yields a robust structure used widely across food, beverage, and harsh industrial environments. This seamless, solvent-free industrial flooring system boasts exceptional high impact and wear resistance, alongside outstanding resilience to chemical corrosion, heat, and humidity. It maintains a clean, hygienic, and seamless surface, making it ideal for food and beverage plants and other harsh environments.
Applications for JINYU® MF PU Screed
JINYU® MF is the ideal flooring for high traffic areas and environments with moderate thermal shock. Key application scenarios include:
- Food & Beverage Plants: Raw material handling, dry storage, dry packing, and wet processing areas (without excessive oil).
- Logistical Facilities: Loading docks and unloading platforms.
- Cold Storage: Cold rooms and freezer facilities.
- Pharmaceutical Manufacturing: GMP-compliant production areas.
- Please consult the KAIDA solution team for other specific usage scenarios and custom flooring solutions.
Warna
There are seven standard colors available (approximate):
yellow, bege, gules, blue, green, light gray, dark gray
Custom colors can be ordered based on MOQ.
Key Technical Data & Performance Parameters
The following data is measured under laboratory standard conditions and may have slight differences from actual data on-site.
Item | Parameter |
---|---|
Appearance | After stirring, the mixture is uniform and free of lumps. |
Tensile Adhesion Strength (Standard) | 5.5 N/mm² |
Tensile Adhesion Strength (Soak in water) | 4.5 N/mm² |
Shore Hardness D | 78.2 |
Impact resistance (1000g steel ball) | No cracks or peeling |
Abrasion Resistance (750g/500r) | 0.018g |
Compressive Resistance | 71 MPa |
Flexural Resistance (24h) | 13.3 MPa |
Flexural Resistance (7d) | 15.7 MPa |
Resistance to Acid (10% H₂SO₄, 48h) | No bubbles, No peeling, No discoloration. |
Resistance to Base (30% NaOH, 48h) | No bubbles, No peeling, No discoloration. |
Resistance to Salt (3% NaCl, 7D) | No bubbles, No peeling, No discoloration. |
Mildew Resistance | 0 (no fungal growth, best grade) |
Standar
JINYU PAINT® MF complies with the relevant requirements of GB/T22374 “Floor Coating Materials” standard.
Pengemasan
JINYU PAINT® MF is a pre-packaged three-component system, with a single set weighing 18.38kg:
Component A: 2.68 kg/bucket;
Component B: 2.5 kg/bucket;
Component C: 13.2 kg/package.
Model Specification
Item | Description |
---|---|
System | JINYU PAINT MF |
Finish | Matte finish |
Ketebalan | 4-6 mm |
Produsen | KAIDA |
Preparatory work and application in accordance with manufacturer’s instructions.
Recommended System Design for 4-6mm Thickness
Prepared Substrate (C25 concrete, tensile strength >1.5MPa, properly grooved)
Scratch Coat: JINYU PAINT MF1 Base (@ 1.8-2.0 kg/m²) – Trowel applied
Surface Coat: JINYU PAINT MF1 Topcoat (@ 6.0-6.5 kg/m²) – PU Screed Material
Products Included in this System
Layer Type | Product Name | Application / Material Type |
---|---|---|
Basecoat | Forincrete MF1 | Trowel Apply |
Mantel atas | Forincrete MF1 | Forincrete MF1 PU Screed Material |
Method Statement
Optimal Application Conditions & Temperature
The ideal application temperature for JINYU PAINT® MF is between 15-25℃. It is not recommended to apply MF when the temperature is below 5℃, as it will seriously affect its leveling ability and result in surface defects. When the temperature is below 10℃, it can also significantly affect the curing speed of the product. If it is necessary to apply MF under temperature conditions exceeding 30℃, sufficient preparation work is required.
Concrete Substrate Preparation Guide
The ideal foundation condition for JINYU PAINT® MF requires a concrete base strength of over 30MPa. However, C25 concrete flooring with high-standard finishing can still meet the construction requirements.
Grinding: JINYU PAINT® MF requires grinding for base treatment with a coarser diamond blade. For very hard surfaces like wear-resistant floors, it is still recommended to use a shot blasting machine for sandblasting treatment.
Grooving: Multiple grooving needs to be cut close to the wall edge, with a depth of 6-9mm, a width of 5-8mm. The central area needs to be cut in both horizontal and vertical directions, with a spacing of about 2 meters.
For very hard or dense surfaces, shot blasting is the recommended preparation method to ensure optimal adhesion.
Mixing Instructions for 3-Component System
Before mixing, shake Part A well and then pour Part A and Part B into the bucket at the same time. Use a low-speed mixer to mix for about 5 seconds. It is recommended to use an electric mixer with adjustable speed and high torque at low speed. Then slowly pour in Part C bagged aggregate and mix at high speed for 1.5-2 minutes until completely uniform. Solvent or other diluting agents should not be added during mixing, and adding water is strictly prohibited.
Note: Component C is a necessary component and must be added during stirring.
Rasio Pencampuran
Mixing all the raw materials from the complete set of factory packages
Application
Before scraping the primer, JINYU PAINT® MF requires pouring the material into the groove and scraping it flat.
Scratch Layer: Use a flat trowel or a 1mm serrated trowel to apply the coating according to the predetermined amount. During application, make sure to scrape it close to the ground and ensure the continuity of the coating to avoid any missed spots.
For concrete surfaces with low strength and flatness, it is recommended to apply two layers of scratch coat to achieve better sealing and flatness, which can improve the surface coating appearance.
Surface Layer: use a serrated rake or a 5mm serrated trowel for one-time spreading, with sufficient manpower to avoid joints. If the area is large, suitable isolation with decorative paper can be used in advance at the joint.
During the construction of surface coating, avoid direct sunlight and high temperatures, as they can affect the defoaming performance of the coating material and cause many air bubbles.
Expansion Joint: The existing expansion joints on the concrete floor should be marked before construction, and then cut again after the coating is completed, and filled with suitable elastic polyurethane joint sealant.
Pembersihan
Clean the tools immediately after application using solvents. Absorb any spilled materials with dry sand or other absorbent materials and wipe clean with a cloth.
Theoretical Consumption (4mm)
Layer | Application Rate | Application Tool |
---|---|---|
Scratch Layer | 1.8-2.0 kg/m² | 1mm serrated trowel |
Surface Layer | 6.0-6.5 kg/m² | 5mm serrated trowel |
Any unreasonable addition or reduction in the material application may affect the interface quality, sealing performance, bonding performance, coating thickness, etc. Therefore, the product consumption should follow the recommended usage and adjust according to the actual situation on-site to achieve ideal performance.
Application Time & Curing Time
Parameter | Kondisi | 20°C | 30°C |
---|---|---|---|
Kehidupan Pot | 25 menit | 15 menit | |
Minimal Interval for next coating | >8 hr | 6 hr | |
Waktu Pengawetan | Permukaan Kering | Light Traffic | Penyembuhan Penuh |
+20°C/2mm | ~14-16h | ~24-36h | ~7d |