Dairy Flooring

Aplicação:

KAIDA PAINT industrial floor coating systems are the ideal choice for dairy processing plants, cheese aging rooms, and fluid milk facilities requiring USDA-compliant and FDA-inspection-ready surfaces.

Challenges & Environmental Demands in Dairy Flooring

A dairy production floor undergoes abuse from multiple destructive forces simultaneously. The surface must stand up to daily thermal shock cycles, moving from sub-zero cold storage to 180°F wash-down water within minutes. It is subject to lactic acid attack where spilled milk ferments, creating corrosive conditions that dissolve ordinary cement grout and concrete. Forklift traffic with solid rubber tires wears epoxy finishes down to the aggregate. Dropped stainless steel hose couplings and heavy metal parts chip and crack brittle surfaces. Meanwhile, the facility is required to meet stringent FDA food safety standards and USDA hygiene guidelines, where any crack, grout line, or base repair joint becomes a case for bacterial harborage and failed inspections.

Engineered for Dairy Harshness

KAIDA PAINT dairy flooring solutions address each dairy-specific threat with targeted technology:

• 100% solids epoxy basecoat → Zero water or solvent content eliminates blistering during application over green concrete and creates maximum adhesive bond strength exceeding 400 psi pull-off.

• Antimicrobial polymer impregnation → Silver-ion technology integrated into the resin matrix inhibits growth of Listeria, Salmonella, and mold spores on the surface, proven per ISO 22196 testing.

• Thermal shock-resistant urethane topcoat → Flexible cross-linked structure expands and contracts with concrete substrate during rapid temperature swings; no delamination after 1,000 thermal cycles.

• Aluminum oxide impregnation → High-density ceramic particles suspended in the clear finish create Mohs hardness 7 resistance; forklift traffic leaves no scratch or polish mark.

• Slip-resistant profile (R11-R13) →Precision-textured surface provides wet coefficient of friction >0.6, exceeding OSHA safety requirements for wet food processing zones.

• Seamless system → No grout, tile joints, or vinyl sheet edges; bacteria cannot hide or colonize in hidden cracks.

Beyond Durability

1. Sanitary Compliance & Inspection Readiness The seamless, non-porous nature of KAIDA PAINT epoxy-urethane systems means no standing water, no biofilm, and no failed swab tests. Facilities pass third-party audits without last-minute repair panic. The high-gloss finish reflects light, improving visibility for cleaning staff and revealing soils immediately.

2. Total Cost of Ownership Reduction While cheap paint or acrylic sealer costs less upfront, they require replacement every 6–12 months. KAIDA PAINT industrial flooring delivers 10+ year service life in dairy environments. One application, one cure, decades of protection.

3. Worker Safety Promotion Slip-and-fall accidents are the leading cause of lost time in dairy plants. Our R12-rated texture provides secure footing even under constant water, milk, butterfat, and cleaning solution wetness.

4. Aesthetic & Operational Flexibility Available in FDA-compliant white, gray, beige, and custom colors. High-reflectivity white systems reduce lighting energy costs by 15–20%. Systems can be sloped to drains for complete liquid removal.

Who Needs KAIDA PAINT Dairy Flooring?

• Facility Managers seeking to break the cycle of annual concrete repair and coating replacement

• Quality Assurance / Compliance Officers who need documented proof of antimicrobial performance and FDA compliance

• Plant Engineers specifying materials for new construction or retrofit projects

• Flooring Contractors demanding predictable, fast-curing** systems that install cleanly and perform without callbacks

We were recoating our cheese cave floors every 11 months. Since installing KAIDA PAINT, we’ve had five years of zero delamination and zero Listeria positives from floor swabs. That’s ROI we can measure.” — Plant Manager, Midwest Dairy Cooperative

KAIDA PAINT Flooring Solutions: Engineered for Dairy

KAIDA PAINT industrial coatings are not general-purpose epoxy paints repurposed for food factories. Our dairy flooring portfolio is specifically formulated and laboratory-tested for milk, cheese, whey, and yogurt production environments. Every system includes:

• Primer designed to penetrate and consolidate damp concrete

• Basecoat resin with high chemical crosslink density

• Mortar layer containing silica sand or aluminum oxide for impact resistance

• Topcoat with UV stability and urethane flexibility

We supply direct from our China manufacturing facility with full wholesale and OEM options available for large projects and multi-plant rollouts.

Contact us today to speak with a KAIDA PAINT dairy flooring specialist. We’ll provide product data sheets, third-party test reports, sample panels, and a project-specific budget estimate. Your facility can achieve USDA-ready status and decades of reliable service.