CrylForte™ Deco Quartz SL Acrylic Flooring System

Description

Aperçu du produit

CrylForte™ Deco Quartz SL is a high-performance, self-leveling acrylic flooring system designed for demanding industrial and commercial environments. This seamless system combines fast-curing Methyl Methacrylate (MMA) resins with durable colored quartz aggregate to create a robust, decorative surface. It offers superior resistance to impact, abrasion, chemicals, and thermal shock. As a 100% reactive resin system, it provides a rapid cure, minimal downtime, and exceptional longevity. The CrylForte™ Deco Quartz SL flooring system is the definitive solution for facilities requiring a combination of heavy-duty performance, hygiene, safety, and aesthetic appeal.

The Challenges of Industrial Flooring: Common Pain Points

Industrial and commercial floors face relentless stress. Traditional options like plain concrete, epoxy, or vinyl tile often fail, leading to:

• Cracking and Damage: From heavy forklift traffic and impact, creating tripping hazards and costly repairs.
• Dusting and Degradation: Constant abrasion wears down surfaces, creating dust that contaminates products and machinery.
• Attaque chimique : Spills from oils, acids, solvents, and cleaning agents can stain, etch, or delaminate standard floors.
• Hygiene & Cleanliness Issues: Porous surfaces harbor bacteria, making them unsuitable for food processing, pharmaceuticals, or healthcare.
• Moisture Problems: Vapor transmission can cause blistering and adhesive failure of coatings.
• Slippery Surfaces: Especially when wet, posing significant safety risks.
• Long Downtime: Extensive cure times for repairs or new installations disrupt operations.

Specific Scenario Needs:

• Food & Beverage Plants: Need non-porous, easy-to-clean floors that withstand frequent chemical sanitation and hot pressure washing.
• Warehouses & Logistics Centers: Require extreme abrasion resistance to withstand constant pallet jack and forklift traffic without wearing through.
• Parking Garages & Commercial Entries: Must be durable, weather-resistant, aesthetically pleasing, and provide slip resistance.
• Laboratories & Cleanrooms: Demand seamless, chemical-resistant, and non-dusting surfaces for controlled environments.

The CrylForte™ Deco Quartz SL Solution: Engineered for Excellence

Our acrylic flooring system directly addresses these challenges with a suite of advanced features.

1. Unmatched Mechanical Durability:

• High Abrasion Resistance: Withstands heavy wheeled traffic without significant wear. The quartz aggregate provides a long-lasting, sacrificial wear layer.
• Exceptional Impact Resistance: Absorbs shock from dropped tools or materials, protecting the concrete substrate below.
• Seamless & Crack-Resistant: The flexible MMA resin formulation bridges minor substrate cracks, preventing them from telegraphing through the finish.

2. Superior Chemical & Stain Resistance:

• Resists a wide range of chemicals including oils, greases, dilute acids and alkalis, and many solvents commonly found in industrial settings. This makes cleanup easy – simply clean with appropriate detergents.
• The non-porous surface prevents absorption, so spills like oil or stains can be wiped away without leaving a mark.

3. Enhanced Safety & Physical Properties:

• Slip-Resistant Options: The broadcast quartz aggregate texture provides excellent traction, even when wet, meeting high slip resistance ratings.
• Thermal Shock Resistance: Can be installed in freezers, coolers, and can handle steam cleaning without cracking or delaminating.
• Fast Cure & Low-Temperature Application: Achieves walk-on readiness in as little as 1 hour per coat and can be applied at temperatures as low as 35°F (2°C), minimizing operational downtime.

4. Aesthetic Flexibility & Hygiene:

• Decorative & Customizable: Available in a wide spectrum of colors and aggregate blends (fine or coarse) to match any design or corporate identity.
• Sans soudure et sanitaire : No grout lines or seams to trap dirt, bacteria, or moisture. Promotes a cleaner environment and is easily cleaned.
• Gloss Retention: Maintains its shine and appearance longer than many epoxy or urethane systems, reducing the need for frequent polishing or waxing.

5. Simplified Installation & Performance:

• Self-Leveling: Creates a smooth, level finish that is ideal for refurbishing old, uneven concrete.
• Strong Bond: Primers ensure tenacious adhesion to properly prepared concrete, metal, and other substrates.
• 100% Reactive Solids: Contains no solvents or water, resulting in zero VOCs during cure and a densely cross-linked, high-performance polymer.

Technical Specifications & Authoritative Data

The following table outlines key performance metrics of the CrylForte™ Deco Quartz SL system, verified through standardized ASTM test methods.

Domaines d'application

The versatility of the CrylForte™ Deco Quartz SL system makes it the best choice across numerous sectors:

• Transformation des aliments et des boissons : Bottling areas, kitchens, abattoirs.
• Pharmaceutical & Biotechnology: Laboratoryies, cleanrooms, production halls.
• Light & Heavy Manufacturing: Factory floors, warehouse aisles, assembly lines.
• Logistics & Distribution: Warehouses, loading docks, sorting centers.
• Commercial & Institutional: Parking garages, schools, hospitals, retail spaces, restrooms.
• Specialized Environments: Walk-in coolers, freezers, pool decks, chemical storage areas.

Professional Installation & Technical Support

A flawless finish depends on correct installation. The key steps involve:

1. Préparation de la surface : Critical. Concrete must be shot-blasted to a CSP 3-4 profile, clean, dry, and sound. Proper moisture testing (per ASTM F2170) is mandatory.
2. Priming: Application of a specialized MMA primer for optimal adhesion.
3. Basecoat & Broadcast: Pouring the self-leveling MMA resin and broadcasting colored quartz aggregate.
4. Topcoating: Applying one or two clear MMA seal coats for protection and gloss.

KAIDA PAINT provides comprehensive support:

• Free Project Evaluation: Our experts assess your substrate and requirements.
• Detailed Specification & Technical Data Sheets.
• On-site Contractor Training & Guidance.
• Quality Control Protocols to ensure the system performs as designed.

Foire aux questions (FAQ)

Q1: How does the CrylForte™ Deco Quartz SL system compare to epoxy flooring?
A : While both are resin-based, MMA systems cure much faster (hours vs. days), can be applied in colder temperatures, and offer superior resistance to thermal shock and UV yellowing. Epoxy can become brittle over time, whereas MMA retains more flexibility.

Q2: How long does the installation process take?
A : Due to its rapid cure, a typical installation can be completed over a weekend. Walk-on traffic is often possible within 2-4 hours, and full chemical/cure is achieved within 24 hours, minimizing facility downtime.

Q3: Can this system be applied over existing tile or vinyl?
A : Generally not recommended. The system requires a direct, mechanical bond to a solid substrate like concrete. Existing tile or vinyl must be removed, or a suitable isolation membrane may be specified after consultation.

Q4: What maintenance is required?
A : Maintenance is simple. Regular sweeping and occasional damp mopping with a neutral pH cleaner are sufficient. Avoid harsh abrasive cleaners or steel wool. It does not require waxing.

Trust & Proven Performance

CrylForte™ systems are specified by leading companies and contractors worldwide for critical infrastructure.

• Case Studies: Successfully installed in major food processing plants, automotive manufacturers, and international airport warehouses.
• Quality Assurance: Our products are formulated and manufactured under strict quality controls.
• Professional Network: We work with a global network of certified installers to guarantee quality results.

Your Next Step Towards a Superior Floor

Stop compromising on your facility’s floor. The CrylForte™ Deco Quartz SL acrylic flooring system delivers the durability, safety, and aesthetics your operation demands.

About KAIDA PAINT:

KAIDA PAINT is a leading innovator and manufacturer of high-performance industrial coatings and flooring solutions. With a focus on advanced polymer technology, we develop products that solve real-world problems for commercial and industrial clients globally. Our advantage lies in our deep technical expertise, commitment to quality, and partnership approach—we don’t just sell paint, we deliver guaranteed performance and support from specification to completion.

Get a Free Quote or Technical Consultation:
Contact our flooring specialists today to discuss your project, receive customized specifications, and get a detailed cost estimate. Let us show you why CrylForte™ is the best solution for your needs.