الوصف
1. مقدمة المنتج
BGEZ-60 is a high-performance zinc rich epoxy primer designed to provide superior corrosion protection for steel structures in moderately aggressive environments. As a two-component coating system, it combines an epoxy resin base with a polyamide curing agent and high-purity zinc dust (60% by weight) to deliver exceptional cathodic protection. This zinc-rich primer for steel is specifically formulated for industrial, marine, and infrastructure applications where long-term durability is critical.
The primer offers three key protective properties: galvanic protection through its high zinc content, strong adhesion to properly prepared steel surfaces, and excellent mechanical resistance against impact and abrasion. It meets HG/T 3668-2020 standards for zinc-rich coatings and features a high volume solids content (58%) for efficient coverage with reduced VOC emissions. The product serves as an ideal foundation for multi-coat systems, compatible with most epoxy, polyurethane, and acrylic topcoats.
Recommended for structural steelwork, storage tanks, industrial equipment, and marine installations, BGEZ-60 performs best when applied to blast-cleaned steel (Sa2½) under controlled conditions. When used as specified, this high zinc epoxy primer significantly extends the service life of steel assets in corrosive environments, making it a reliable choice for professional anti-corrosion systems.
2. Product Features
- Provides cathodic protection
- Excellent anti-corrosion performance
- Strong adhesion and impact resistance
3. Compliance Standard
HG/T 3668-2020 Zinc-Rich Coatings
4. Technical Data
لا يوجد | عنصر الاختبار | Technical Requirement | القيمة القياسية | Test Result |
---|---|---|---|---|
1 | الحالة في الحاوية | Uniform after mixing, no hard lumps | Uniform after mixing, no hard lumps | |
2 | حجم المواد الصلبة (%) | – | 58 | |
3 | غشاء جاف قياسي (ميكرومتر) | – | 50 | |
4 | معدل التغطية | – | 5 m²/kg, 11.5 m²/L (at 50µm dry film) | |
5 | سطح جاف (≤25 درجة مئوية) | 2h | 0.5h | |
6 | صلب وجاف (≤25 درجة مئوية) | 24h | 3h | |
7 | مقاومة الصدمات (سم) | ≥50 | 50 | |
8 | الالتصاق (ميجا باسكال) | ≥6 | 6 | |
9 | Salt spray resistance (scribe method) | ≥200h, undercutting ≤2mm | 230h, undercutting ≤2mm | |
10 | نقطة الوميض (درجة مئوية) | – | 29 |
5. Application Scope
This high-performance دهان أولي غني بالزنك للصلب is part of an anti-corrosion coating system, providing protection for steel in moderately corrosive environments.
6. Precautions
6.1 Application Instructions
تحضير السطح:
- All surfaces must be clean, dry, and free from contamination.
- New steel surfaces: Blast cleaning to Sa2 (ISO 8501-1:2007, GB/T 8923-2011) or SSPC-SP6. If rust occurs before coating, re-blast to required standards.
- Old steel structures: Hand tool cleaning to St3.
- Minimum surface roughness: 50µm.
- Substrate temperature must be ≥5°C and at least 3°C above dew point.
الخلط:
- Two-component system (A + B). Mix in the ratio 30:3 (A:B).
- Stir base component (A) with a mechanical mixer.
- Add entire curing agent (B) to (A) and mix thoroughly.
وعاء الحياة:
15°C: 3h | 25°C: 2h | 35°C: 1h
أرق: JinYu No.1 Thinner
طرق التطبيق:
- Airless spray: Nozzle size 0.38-0.53mm, pressure 15MPa
- Conventional spray: 5-15% thinner
- Brush/roller: 0-5% thinner
Drying Time (50% RH, wet film 86µm):
درجة الحرارة | اللمس الجاف | المناولة الجافة | الشفاء التام |
---|---|---|---|
15°C | 1h | 4h | 7 أيام |
25°C | 0.5h | 3h | 5 أيام |
35°C | 0.4h | 2h | 2 يومان |
Recoat Interval (50% RH, wet film 86µm):
درجة الحرارة | Minimum Interval |
---|---|
15°C | 6h |
25°C | 4h |
35°C | 2h |
Note: Drying time varies with film thickness, ventilation, humidity, etc.
تنظيف الأدوات: Clean tools with JinYu No.1 Thinner after use.
6.2 Safety
- Avoid inhalation of vapors and skin/eye contact.
- Use PPE (gloves, goggles, respirator).
- Ensure good ventilation in confined spaces.
- Fire hazard: Keep away from ignition sources.
6.3 Additional Notes
- Apply at >10°C, substrate temperature >15°C.
- Max. humidity during curing: 80% (ideal: 40-60%).
- Do not apply on wet or contaminated surfaces.
- Store in a cool, dry place away from sunlight.
- Shelf life: 1 year (unopened).