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Project Story
High-Performance Urethane Mortar Flooring System for Fish Food Processing Plant in Rwanda
KAIDA Paint delivered a durable and hygienic polyurethane mortar flooring solution for a fish food processing plant in Rwanda. Covering 1,000 m², the flooring system was designed to withstand moisture, frequent cleaning, thermal shock, and heavy-duty production conditions, helping create a safer and more reliable environment for food processing operations.
Client Challenge
The fish food processing plant needed a hygienic, moisture-resistant floor for safe production.
The existing production area required a flooring system that could handle wet processing conditions, frequent cleaning, and daily operational wear. For a fish food processing plant in Rwanda, the client needed a seamless, durable, and easy-to-clean floor that could improve hygiene control, reduce slip risks, resist moisture and chemicals, and support stable production in a food-grade environment.
Wet Processing and Moisture Exposure
Fish food processing areas are often exposed to water, steam, cleaning liquids, and organic residues. The floor system needed to prevent water penetration, reduce surface deterioration, and maintain reliable performance in continuously damp working conditions.
Strict Hygiene and Easy Cleaning Requirements
The client required a seamless flooring surface that would not trap dirt, bacteria, or processing residues. The floor needed to support frequent washing, sanitation procedures, and easier daily maintenance for food processing operations.
Resistance to Chemical and Mechanical Stress
The production floor had to withstand cleaning chemicals, equipment movement, pallet traffic, and daily processing loads. The flooring system needed strong adhesion, impact resistance, and long-term durability while maintaining a safe, anti-slip surface.
Recommended Solution
A complete polyurethane mortar flooring system engineered for hygienic food processing environments.
For the Rwanda fish food processing plant project, KAIDA Paint supplied a high-performance polyurethane mortar flooring solution covering 1,000 m². The system was designed to meet the demanding requirements of wet food processing areas, providing excellent moisture resistance, anti-slip safety, thermal shock resistance, and long-term durability under frequent cleaning and daily production traffic.
Our technical team supported the project from material selection and flooring system design to application guidance, on-site coordination, and final quality inspection, helping ensure a seamless, hygienic, and durable finish across the production area.
Moisture-Resistant Substrate Protection
To solve the challenges of wet processing conditions and possible water exposure, the floor was prepared and treated to create a strong bonding foundation for the polyurethane mortar system. This helped reduce water penetration, improve substrate strength, and provide reliable protection for long-term production use.
Hygienic Seamless Flooring System
The polyurethane mortar flooring system created a seamless, dense, and easy-to-clean surface suitable for fish food processing environments. It helped prevent dirt accumulation, supported frequent washing and sanitation, and improved hygiene control across the production area.
Project Delivery Support
KAIDA Paint provided a complete material and technical support package for the Rwanda project, including system recommendation, product supply, application instructions, and construction guidance. This integrated delivery model helped the contractor complete the flooring work efficiently while maintaining reliable coating quality and food industry performance requirements.
Construction Process
A controlled installation process designed for hygienic food processing and long-term floor durability.
Step 01
Site Inspection and Substrate Assessment
The existing concrete floor was inspected to identify cracks, weak areas, moisture conditions, surface contamination, and drainage requirements. This helped define the correct preparation method and polyurethane mortar flooring system for the fish food processing area.
Step 02
Mechanical Grinding and Surface Cleaning
The old surface layer was mechanically ground to remove laitance, loose particles, oil stains, and weak concrete. Dust and debris were then thoroughly cleaned to create a sound, open-textured substrate for strong bonding.
Step 03
Crack Repair and Surface Leveling
Cracks, holes, and damaged areas were repaired with suitable repair materials. Uneven sections were leveled to improve surface flatness and provide a stable base for the polyurethane mortar system.
Step 04
Primer Application
A compatible primer was applied to seal the concrete, strengthen the substrate, and improve adhesion between the existing floor and the new polyurethane mortar flooring system.
Step 05
Polyurethane Mortar Layer Installation
The polyurethane mortar layer was installed to build system thickness, enhance impact resistance, resist moisture and thermal shock, and provide durable protection for wet food processing operations.
Step 06
Anti-Slip Sealing and Final Inspection
An anti-slip finish was applied to improve walking safety in wet production areas. After curing, the floor was inspected for surface quality, seamless finish, adhesion, cleanliness, and overall performance before handover.
Project Results
A safer, cleaner, and more durable production floor ready for fish food processing
The Rwanda fish food processing plant project was completed with a 1,000 m² polyurethane mortar flooring system designed for wet food production environments. The new floor improved hygiene control, moisture resistance, anti-slip safety, and long-term durability, helping the facility maintain cleaner and more reliable daily operations.
Improved Hygiene and Easier Cleaning
The seamless polyurethane mortar floor reduced joints and weak surface areas where dirt, water, and processing residues could accumulate. This created a cleaner production environment and supported easier washing, sanitation, and daily maintenance.
Enhanced Resistance to Moisture, Chemicals, and Wear
The flooring system provided strong protection against water exposure, cleaning chemicals, equipment movement, and daily production traffic. Its durable structure helped extend the service life of the floor in demanding food processing conditions.
Safer and More Reliable Production Environment
The anti-slip surface improved walking safety in wet working areas, while the strong polyurethane mortar system helped maintain stable floor performance under continuous production use. This supported safer operations and reduced maintenance concerns for the plant.
“The new polyurethane mortar floor has made our production area cleaner, safer, and easier to maintain. KAIDA Paint provided reliable technical support and helped us complete the flooring work smoothly for our fish food processing facility.”
VANLIGA FRÅGOR
Frequently asked questions about polyurethane mortar flooring for fish food processing plant projects.
The project used a polyurethane mortar flooring system covering 1,000 m². This system was selected to provide hygiene, moisture resistance, anti-slip safety, thermal shock resistance, and long-term durability for wet food processing areas.
Polyurethane mortar flooring is suitable for food processing environments because it provides a seamless, dense, and easy-to-clean surface. It can resist water exposure, frequent washing, cleaning chemicals, and daily production traffic.
The seamless floor surface helps reduce joints, cracks, and weak areas where dirt, water, and processing residues may accumulate. This makes the production area easier to clean and helps support sanitation requirements.
Yes. Polyurethane mortar flooring is designed for moisture-prone environments and can withstand water exposure, steam, frequent cleaning, and damp production conditions commonly found in fish food processing areas.
Yes. An anti-slip finish can be applied according to the working environment, helping improve walking safety in wet production areas and reducing slip risks during daily operations.
Yes. The system provides good resistance to common cleaning chemicals, sanitation agents, organic residues, and production-related exposure, helping protect the concrete substrate and extend floor service life.
Yes. Polyurethane mortar flooring offers strong impact resistance, abrasion resistance, and load-bearing performance, making it suitable for equipment movement, pallet traffic, and continuous production use.
No. The seamless and durable surface is designed for easier cleaning and routine maintenance. Regular washing and proper cleaning procedures can help keep the floor hygienic and performing reliably over time.
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