Project Story

High-Performance Urethane Mortar Flooring System for Fish Food Processing Plant in Rwanda

KAIDA Paint delivered a durable and hygienic polyurethane mortar flooring solution for a fish food processing plant in Rwanda. Covering 1,000 m², the flooring system was designed to withstand moisture, frequent cleaning, thermal shock, and heavy-duty production conditions, helping create a safer and more reliable environment for food processing operations.

Client Challenge

The fish food processing plant needed a hygienic, moisture-resistant floor for safe production.

The existing production area required a flooring system that could handle wet processing conditions, frequent cleaning, and daily operational wear. For a fish food processing plant in Rwanda, the client needed a seamless, durable, and easy-to-clean floor that could improve hygiene control, reduce slip risks, resist moisture and chemicals, and support stable production in a food-grade environment.

icons8-circled-1

Wet Processing and Moisture Exposure

Fish food processing areas are often exposed to water, steam, cleaning liquids, and organic residues. The floor system needed to prevent water penetration, reduce surface deterioration, and maintain reliable performance in continuously damp working conditions.

icons8-circled-2

Strict Hygiene and Easy Cleaning Requirements

The client required a seamless flooring surface that would not trap dirt, bacteria, or processing residues. The floor needed to support frequent washing, sanitation procedures, and easier daily maintenance for food processing operations.

icons8-circled-3

Resistance to Chemical and Mechanical Stress

The production floor had to withstand cleaning chemicals, equipment movement, pallet traffic, and daily processing loads. The flooring system needed strong adhesion, impact resistance, and long-term durability while maintaining a safe, anti-slip surface.

Recommended Solution

A complete polyurethane mortar flooring system engineered for hygienic food processing environments.

For the Rwanda fish food processing plant project, KAIDA Paint supplied a high-performance polyurethane mortar flooring solution covering 1,000 m². The system was designed to meet the demanding requirements of wet food processing areas, providing excellent moisture resistance, anti-slip safety, thermal shock resistance, and long-term durability under frequent cleaning and daily production traffic.

Our technical team supported the project from material selection and flooring system design to application guidance, on-site coordination, and final quality inspection, helping ensure a seamless, hygienic, and durable finish across the production area.

Moisture-Resistant Substrate Protection

To solve the challenges of wet processing conditions and possible water exposure, the floor was prepared and treated to create a strong bonding foundation for the polyurethane mortar system. This helped reduce water penetration, improve substrate strength, and provide reliable protection for long-term production use.

Hygienic Seamless Flooring System

The polyurethane mortar flooring system created a seamless, dense, and easy-to-clean surface suitable for fish food processing environments. It helped prevent dirt accumulation, supported frequent washing and sanitation, and improved hygiene control across the production area.

Project Delivery Support

KAIDA Paint provided a complete material and technical support package for the Rwanda project, including system recommendation, product supply, application instructions, and construction guidance. This integrated delivery model helped the contractor complete the flooring work efficiently while maintaining reliable coating quality and food industry performance requirements.

عملية البناء

A controlled installation process designed for hygienic food processing and long-term floor durability.

Step 01

Site Inspection and Substrate Assessment

The existing concrete floor was inspected to identify cracks, weak areas, moisture conditions, surface contamination, and drainage requirements. This helped define the correct preparation method and polyurethane mortar flooring system for the fish food processing area.

Step 02

Mechanical Grinding and Surface Cleaning

The old surface layer was mechanically ground to remove laitance, loose particles, oil stains, and weak concrete. Dust and debris were then thoroughly cleaned to create a sound, open-textured substrate for strong bonding.

Step 03

Crack Repair and Surface Leveling

Cracks, holes, and damaged areas were repaired with suitable repair materials. Uneven sections were leveled to improve surface flatness and provide a stable base for the polyurethane mortar system.

Step 04

تطبيق التمهيدي

A compatible primer was applied to seal the concrete, strengthen the substrate, and improve adhesion between the existing floor and the new polyurethane mortar flooring system.

Step 05

Polyurethane Mortar Layer Installation

The polyurethane mortar layer was installed to build system thickness, enhance impact resistance, resist moisture and thermal shock, and provide durable protection for wet food processing operations.

Step 06

Anti-Slip Sealing and Final Inspection

An anti-slip finish was applied to improve walking safety in wet production areas. After curing, the floor was inspected for surface quality, seamless finish, adhesion, cleanliness, and overall performance before handover.

Project Results

A safer, cleaner, and more durable production floor ready for fish food processing

The Rwanda fish food processing plant project was completed with a 1,000 m² polyurethane mortar flooring system designed for wet food production environments. The new floor improved hygiene control, moisture resistance, anti-slip safety, and long-term durability, helping the facility maintain cleaner and more reliable daily operations.

rwanda-fish-food-processing-plant-polyurethane-mortar-flooring
Workers applying polyurethane mortar flooring at a fish food processing plant in Rwanda
Worker grinding the floor surface before polyurethane mortar flooring installation at a fish food processing plant in Rwanda
Workers cutting anchor grooves before polyurethane mortar flooring installation at a fish food processing plant in Rwanda
Contractor completion inspection after polyurethane mortar flooring installation at a fish food processing plant in Rwanda
KAIDA contractor and client meeting for the Rwanda fish food processing plant flooring project

Improved Hygiene and Easier Cleaning

The seamless polyurethane mortar floor reduced joints and weak surface areas where dirt, water, and processing residues could accumulate. This created a cleaner production environment and supported easier washing, sanitation, and daily maintenance.

Enhanced Resistance to Moisture, Chemicals, and Wear

The flooring system provided strong protection against water exposure, cleaning chemicals, equipment movement, and daily production traffic. Its durable structure helped extend the service life of the floor in demanding food processing conditions.

Safer and More Reliable Production Environment

The anti-slip surface improved walking safety in wet working areas, while the strong polyurethane mortar system helped maintain stable floor performance under continuous production use. This supported safer operations and reduced maintenance concerns for the plant.

“The new polyurethane mortar floor has made our production area cleaner, safer, and easier to maintain. KAIDA Paint provided reliable technical support and helped us complete the flooring work smoothly for our fish food processing facility.”

الأسئلة الشائعة

Frequently asked questions about polyurethane mortar flooring for fish food processing plant projects.

The project used a polyurethane mortar flooring system covering 1,000 m². This system was selected to provide hygiene, moisture resistance, anti-slip safety, thermal shock resistance, and long-term durability for wet food processing areas.

Polyurethane mortar flooring is suitable for food processing environments because it provides a seamless, dense, and easy-to-clean surface. It can resist water exposure, frequent washing, cleaning chemicals, and daily production traffic.

The seamless floor surface helps reduce joints, cracks, and weak areas where dirt, water, and processing residues may accumulate. This makes the production area easier to clean and helps support sanitation requirements.

Yes. Polyurethane mortar flooring is designed for moisture-prone environments and can withstand water exposure, steam, frequent cleaning, and damp production conditions commonly found in fish food processing areas.

Yes. An anti-slip finish can be applied according to the working environment, helping improve walking safety in wet production areas and reducing slip risks during daily operations.

Yes. The system provides good resistance to common cleaning chemicals, sanitation agents, organic residues, and production-related exposure, helping protect the concrete substrate and extend floor service life.

Yes. Polyurethane mortar flooring offers strong impact resistance, abrasion resistance, and load-bearing performance, making it suitable for equipment movement, pallet traffic, and continuous production use.

No. The seamless and durable surface is designed for easier cleaning and routine maintenance. Regular washing and proper cleaning procedures can help keep the floor hygienic and performing reliably over time.

Related Case Library

Browse similar projects by country, industry, and flooring system.

A clean, expansive warehouse floor featuring ResuShield Screed M46, a high-impact epoxy mortar flooring system designed for industrial environments and heavy-duty loading docks.

Poland | Durable Heavy-Duty Flooring for Industrial Warehouse & Logistics Hub

6,800 m² of ResuShield Screed M46 epoxy mortar system installed across high-traffic storage and forklift operation zones.

A clean, high-gloss grey industrial floor in a large warehouse facility, showcasing the reflective finish of the ResuShield XT Topcoat resin system.

Germany | Seamless Protective Finish for High‑Traffic Industrial Floors

4,500 m² of ResuShield XT water‑based epoxy topcoat applied over existing concrete floors in a food processing facility.

A spacious, modern building atrium featuring ResuShield Terrazzo TG, a polished decorative epoxy terrazzo flooring system with a sleek finish and geometric designs.

Italy | Decorative Epoxy Terrazzo Flooring for Premium Commercial & Institutional Spaces

5,800 m² of ResuShield Terrazzo TG decorative epoxy terrazzo flooring installed at a museum expansion project

A professional cleanroom facility featuring a seamless, light grey Polypro XT Topcoat TX floor, showing workers in protective suits and highlighting the durable, abrasion-resistant finish of this industrial water-based epoxy coating.

Switzerland | High-Performance Cleanroom Floor Coating for Controlled Environments

3,200 m² of PolyPro XT Topcoat TX water‑based epoxy coating applied over existing concrete floors at a pharmaceutical R&D facility in Switzerland.

Modern luxury garage featuring high-gloss Polypro Aqua Topfloor water-based resin flooring with sports cars parked on the durable, moisture-resistant surface.

France | Durable Water-Based Resin Flooring for Residential Garages

1,850 m² of PolyPro Aqua TopFloor water‑based resin coating applied over newly poured concrete at a multi‑story residential parking garage in France.

Modern hospital lobby featuring the FlexTop SL System, a decorative elastomeric floor with a green and white marble wave design, offering ergonomic comfort and acoustic dampening for healthcare environments.

Sweden | Ergonomic & Acoustic Elastomeric Flooring for Healthcare Environments

4,600 m² of FlexTop SL System ergonomic acoustic elastomeric flooring installed throughout patient wards and corridors at a general hospital in Sweden.

Seamless TerraFlex AC urethane flooring in a manufacturing facility: durable, chemical-resistant cementitious floor with production equipment and workstations.

Spain | Heavy-Duty Cementitious Urethane Flooring for Demanding Manufacturing Environments

7,200 m² of TerraFlex AC cementitious urethane flooring system installed across production and processing areas at an automotive parts manufacturing plant in Spain.

TerraFlex™ AQ Seamless Quartz Flooring in a High-Traffic Supermarket Checkout Area

Netherlands | Seamless Quartz Flooring for High‑Traffic Retail & Commercial Spaces

3,800 m² of TerraFlex™ AQ seamless quartz flooring system installed across checkout areas, aisles, and entryways at a hypermarket in the Netherlands.

Ure-Crete MD cementitious urethane flooring in a manufacturing area: self-leveling matte system with thermal shock resistance, ideal for heavy-equipment production spaces.

Belgium | Heavy-Duty Cementitious Urethane Flooring for Manufacturing Production Areas

8,100 m² of Ure‑Crete MD cementitious urethane flooring system installed across production floors and processing zones at a chemical manufacturing facility in Belgium.

Industrial food processing facility with a seamless orange floor coated in CrylForte Shield fast-curing MMA resin for high durability and hygienic performance.

England | Rapid‑Cure MMA Resin Floor Coating for Food Processing Environments

5,400 m² of CrylaForté Shield MMA resin floor coating applied over renovated concrete substrates at a dairy processing facility in the United Kingdom.

منشأة تصنيع صناعية تتميز بطلاء أرضيات CrylForte Gard Gard SL الأبيض الناصع غير الملحوم بطبقة طلاء أرضية MMA ذاتية التسوية ذاتية التسوية مع لمسة نهائية ناعمة وعاكسة.

Netherlands | Rapid‑Cure MMA Self‑Leveling Flooring for Heavy‑Duty Industrial Environments

6,700 m² of CrylaForté Gard SL industrial MMA self‑leveling flooring system installed across production and storage areas at a cold storage logistics facility in the Netherlands.

A large, modern airport terminal featuring a high-gloss, seamless CrylForte Deco Flake SL self-leveling flooring system with decorative vinyl paint chips and fast-curing MMA resin.

France | Decorative MMA Flake Flooring for High‑Traffic Airport Terminals

9,200 m² of CrylaForté Deco Flake SL decorative MMA vinyl paint chip flooring system installed across departure halls, concourses, and retail areas at an international airport in France.

Need a flooring system for a similar project?

Send your industry, country, floor area, current substrate condition, and expected handover date. KAIDA Paint will recommend a system and construction route for your site.